Metal Surgery Ltd incorporates a wide range of manufacturing techniques, excluding machining, to provide comprehensive solutions for your heavy fabrication needs. Here are some of the techniques we specialize in
Welding and fabrication is a fundamental technique in heavy fabrication, and our skilled welders are proficient in various methods such as MIG (Metal Inert Gas), TIG (Tungsten Inert Gas), and ARC welding. We employ advanced welding techniques to join metal components with precision, strength, and durability.
Metal Forming and Bending:
Metal forming techniques such as press brake bending, roll forming, and hydroforming allow us to shape metal sheets and plates to meet specific design requirements. Through precise manipulation, we can create curved, tapered, or complex shapes while maintaining material integrity and structural strength.
Sheet Metal Fabrication:
We excel in sheet metal fabrication, which involves cutting, bending, and shaping thin metal sheets to produce components such as enclosures, panels, and brackets. Our skilled technicians utilize various tools and techniques, including laser cutting, waterjet cutting, and CNC (Computer Numerical Control) bending, to ensure accuracy and consistency in sheet metal fabrication.
Structural Steel Fabrication:
We possess extensive experience in structural steel fabrication, catering to diverse industries such as construction, infrastructure, and energy. Our team can fabricate beams, columns, trusses, and other structural elements to meet specific project requirements. We follow industry standards and employ advanced techniques to ensure structural integrity and compliance.
Bespoke Jig Manufacture::
- More information coming soon Custom Jigs for Repeat Work: We understand that many fabrication projects involve repeatable processes. To ensure consistency and efficiency in such cases, we utilize bespoke jig manufacture. Our skilled team designs and manufactures custom jigs that perfectly align with your specific project requirements. These jigs serve as templates or fixtures that securely hold and position components during fabrication, ensuring precise and repeatable results.
- Enhanced Accuracy: By utilizing custom jigs, we eliminate variations and inconsistencies that may arise from manual placement or alignment of components. The jigs are meticulously designed to hold the parts in the exact position required for each fabrication step, guaranteeing accurate and consistent results across multiple production cycles. This level of precision is especially crucial for maintaining strict tolerances in large-scale projects.
- Streamlined Workflow: The use of bespoke jigs enables us to streamline our fabrication workflow. With custom jigs in place, our skilled technicians can efficiently position and secure components, minimizing setup time and maximizing productivity. The repeatability offered by jigs allows for smoother and faster execution of repeat work, ultimately reducing production lead times. Cost-Effective Solutions: Employing bespoke jigs for repeat work not only ensures accuracy and efficiency but also provides cost savings in the long run. By optimizing the fabrication process and reducing the likelihood of errors or rework, we can enhance productivity and minimize material waste. This translates into cost-effective solutions for our clients, as we strive to deliver value while maintaining the highest standards of quality.
- Flexibility and Adaptability: Our expertise in bespoke jig manufacture enables us to adapt to evolving project requirements. Whether you need adjustments to existing jigs or the creation of new jigs for modified designs, our team can swiftly respond to changes and ensure continuity in your fabrication processes. We prioritize flexibility to meet your specific needs and deliver tailored solution.